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 DIY Workshop » today's lunch - a DC coupled gain stage Szekeres   
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Budgie

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Edit Message Message [#1] posted on: 00-00-0000 12:00 AM CST (US).    View Profile for Budgie   Send PM  to Budgie   |  Quote Message in Reply  |  Report SPAM!
I see from the picture of the DIY looking amp that they have installed bars on your windows. Probably best for our safety, to keep you locked away, you mad man! That is a fine looking amp. Love those meters. Retro georgeous! Wish I could hear it.
Apheared

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Edit Message Message [#2] posted on: 02-03-2001 11:27 AM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
like everything, it's only really time-consuming at the beginning when you're lost... once you get comfortable doing it, it can be really fast to build one. An hour or two.

Case prep, especially when doing faceplate work... that's more time intensive... I don't do it all at once unless it's a plastic pocket amp, I spread it out over a few days or weeks...

And its not that expensive... even with the fancy case and meters and EVERYTHING it's still under $200. Yea, I've got a couple grand tied up in this "hobby" and most of the time is spent doing math not soldering or drilling... but I'm having fun! :)

Daniel Pumphrey

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Edit Message Message [#3] posted on: 02-03-2001 01:23 PM CST (US).    View Profile for Daniel Pumphrey   Send PM  to Daniel Pumphrey   |  Quote Message in Reply  |  Report SPAM!
Hey Apheard, I thought you had taken a Few days Off, but no, you were creating another monster at Apheared Labs. I want to see the Schematic for this amp, and I need to at least see the schematic for the meter setup!!!
Wow.
I was just thinking about how to put an OPA with my Szekeres DC coupled amp. What opamp and feedback are you using here?
Dan
Apheared

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Edit Message Message [#4] posted on: 02-03-2001 01:58 PM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
heh no, just isp problems...

the schematic is pretty much verbatim to the DC coupled gain stage one on the sezkeres project page... I scaled the crap outta the caps as stated, but that's it. I left out the output cap drain resistor, it actually thumps LESS without it. (but I'd unplug the headphones before turning on/off, or use a switch like I did - just because)

Also I'm rethinking the sealed box... I need to emulate a hot summer day and measure the temp again... I'm gonna sit it next to the radiator for a bit, 6" away it's 105f. I think I may need to attach the heatsinks to the lid with countersunk panheads. If that's not enough I'll take them off the protoboard and mount them directly to the rear ala TimH's version.

The schematic for the meters... no need, it's easy. take a dual opamp, wire some diodes to the inputs so when you turn the main volume pot down it doesn't decrease the signal, then either mathmatically calculate the diode drop and the boost needed to make 1.228V = 0.775V to come up with your gain setting, or do like I did just wire it for Gx11 and use input pots... feed it a 0dB test tone off a test CD, measuring the line level... turn the trimpots until it's calibrated.. this way you don't need to rectify the signal either. It's all just for looks anyway, there's nothing going out from here. :)

Someone explain the bias thing to me, please. My skills are pretty much nerbie and I'm lost in how, without the resistor divider, to control the stupid thing.

Joobu

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Edit Message Message [#5] posted on: 02-03-2001 03:26 PM CST (US).    View Profile for Joobu   Send PM  to Joobu   |  Quote Message in Reply  |  Report SPAM!
To calculate bias, just assume the capacitors are all open circuited (i.e. not conducting). Since the op-amp input terminals can be considered infinite impedance, the voltage at the non-inverting input is determined by two resistors, the 100k resistor to +15V and the 220k resistor with the 1uF capacitor across it.

The voltage at the non-inverting input is therefore = 15*(220)/(220+100) which is approximately 15* 2/3.

Since the 4.7 uF cap near the op-amp inverting input is disconnected at DC, the opamp effectively sees only a 100k resistor to the output and therefore acts as a voltage follower at DC. Hence the biasing voltage of the mosfet is controlled by the voltage divider sitting below the input.

Btw - did you mail order all the caps? The only local place for esoteric caps that I know of is Lee's - only WIMAs and Orange drops, small capacitances as well. Where do you find surplus power supplies?

[Edited by Joobu (02-03-2001 at 07:29 PM).]

Apheared

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Edit Message Message [#6] posted on: 02-03-2001 05:11 PM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
ah... AH!

So the biasing of the opamps controls the mosfets too? I think I get it... since C1 isn't there blocking the DC from the opamp output, the 2nd resistor divider is redundant?

OOOH... ok now I just need to find some musical opamps that will take more V supply then... I want a 10V version. :) I guess I could power and bias them separately anyway... was just lost on how the mosfets were biased in this layout. I suck at all this. Back to the books. Thanks. :)

Yea man I mailorder everything... you have to, I mean I live in Manhattan but RS is about my only refuge for parts.

I keep running lists for what I want from most distributors, once I cross that "need it now" point, I submit my order.. If I'm ordering from overseas I tend to buy much more than I need so I never have to do it again.

supplies, check alltronics (not allelectronics) mpja, bunches of others... just stuff in "surplus power supply" into a search engine. I think Thingy has a good list, he's currently shopping for this stuff... maybe he'll share.

Joobu

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Edit Message Message [#7] posted on: 02-03-2001 05:29 PM CST (US).    View Profile for Joobu   Send PM  to Joobu   |  Quote Message in Reply  |  Report SPAM!
Yes, the biasing of the op-amp controls the bias of the gate voltage of the mosfet. By the schematic there is no separate bias of the gate voltage of the mosfet. The 4.7k resistor at the op-amp output is for driving the op-amp into class A - it does not affect the gate voltage. R1 and Rg are seemingly used to stabilize the Mosfet.

Of course, you can just change the value of R4 to control the quiescent current as well as altering the op-amp bias.

I am somewhat puzzled why R1 needs to be in the DC-coupled version. I would think Rg is sufficient.

"ok now I just need to find some musical opamps that will take more V supply then... I want a 10V version."
- What do you mean? Most op-amps I've looked at (other than low-power op-amps) can take up to ±15V, which means they're suitable for a 0 to +30V supply.

[Edited by Joobu (02-03-2001 at 09:35 PM).]

Apheared

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Edit Message Message [#8] posted on: 02-03-2001 05:40 PM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
duh, I knew that. :) Wasn't remembering that supply ratings don't need to be symmetric... was too busy laughing at skippy's battery amp in the window behind this one when I answered... and it just so happens I have a 0-30V 0-5A variable supply inbound, should be here next week.

I too wondered that about the R1/RG... since there's no other connections it's just series resistance, so why both? Also R1 is the same value as the one to ground, maybe this is by intent? I'll bypass R1 and just run it thru the 220 ohm gate resistor and report back. The case is still open while I re-think my thermal management options.

cmoy



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Edit Message Message [#9] posted on: 02-03-2001 09:54 PM CST (US).    View Profile for cmoy   Send PM  to cmoy   |  Quote Message in Reply  |  Report SPAM!
Apheared, is this the VU meter circuit you used? What are the parts values? What was the VU meter model? How much did the VU meters cost?

[Edited by cmoy (02-04-2001 at 01:55 AM).]

Apheared


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Edit Message Message [#10] posted on: 02-03-2001 11:07 PM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
Chu, one more time.. WHAT IS THAT PROGRAM YOU MAKE THE CIRCUIT DIAGRAMS WITH??!? :)

Yea a diode per channel, else the meter response adjusts with the volume control.. anyway a 1k for the -in resistor and a 20k trimpot with the wiper tied to the low end for the fb resistor (I think a 10k woulda been enough though)

The meters are Sifam AL20-SQ w/12V festoon lamps... pretty expensive, $49 ea... just one meter costs more than the entire amp. But, they're made ready-to-go, for a 600 ohm line you just run a series 3.6K to the input and it's cailbrated. You can download the PDF on em from Sifam's website, only think is you have to do this long involved registration to actually get the freakin files...

cmoy



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Edit Message Message [#11] posted on: 02-04-2001 12:02 AM CST (US).    View Profile for cmoy   Send PM  to cmoy   |  Quote Message in Reply  |  Report SPAM!
Apheared, how does this look?

BTW, which model Sifam meter is that? Where did you get it?

[Edited by cmoy (02-04-2001 at 06:20 AM).]

Ben


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Edit Message Message [#12] posted on: 02-04-2001 05:54 AM CST (US).    View Profile for Ben   Send PM  to Ben   |  Quote Message in Reply  |  Report SPAM!
Apheared, just for future reference:

Have you built one of Kevin Gilmore's new amps yet? Do you plan to? Would like to know what you think, oh Mad Amp Builder!

Tomo


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Edit Message Message [#13] posted on: 02-04-2001 09:45 AM CST (US).    View Profile for Tomo   Send PM  to Tomo   |  Quote Message in Reply  |  Report SPAM!
Hello,

Apheared, you have done some awesome job. You even have meters. My Szkeres amp does not have meter or indication lamp. Mine does not even have volume control (barebone output stage). I check whether if my amp is on or off by touching heatsinks. ...

Tomo

P.S. Apheared needs Portable Mr. Fusion just for his ultimate class-A amp.

aos



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Edit Message Message [#14] posted on: 02-04-2001 05:54 PM CST (US).    View Profile for aos   Send PM  to aos   |  Quote Message in Reply  |  Report SPAM!
Apheared, where'd you order the Nichicon caps? I got mine from Percy but he's terribly slow - one week to get even a quotation and 5-6 to get your stuff after you pay. Sonic Frontiers doesn't sell them any more, claiming that they've ceased production.

Joobu, Lee's has also carries the full line of Solens (even the huge 68uF ones), and don't forget WIMA Black Box for the ultimate price ;).

[Edited by aos (02-04-2001 at 09:56 PM).]

Apheared


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Edit Message Message [#15] posted on: 02-05-2001 05:25 AM CST (US).    View Profile for Apheared   Send PM  to Apheared   |  Quote Message in Reply  |  Report SPAM!
Chu, yep that's pretty much it... the bulbs are 12V off a 15V so add a resistor divider on the back of each meter. (100k/470k works)

And hey, thanks again for ignoring my request about what gfx/cad prog you use to make those diagrams. :)

aos, hmm damnit.. yea, same here... some are from sonic/tpc, some are from percy. Yea he takes awhile, but you do eventually get em... and if I learned anything from my stupid potentiometer adventure back in the beginning - this is not a hobby for the impatient. :)

Ben, yes. no. maybe. I dunno. It's a normal enough ss design, and I can alter it to be battery powered and drop the voltage and the current some, but kevin picked these components and values for a reason and I don't know how morphing it into a portable will work. Either way it probably won't compare to the AC version. I plan on ordering the parts though.

cmoy



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Edit Message Message [#16] posted on: 02-05-2001 05:32 AM CST (US).    View Profile for cmoy   Send PM  to cmoy   |  Quote Message in Reply  |  Report SPAM!
Apheared, the circuit diagrams are created with Paint Shop Pro (an eval copy). I have not found a commercial circuit CAD program that draws schematics in the way I like, so I draw them myself.

BTW, what model Sifam meter did you use? Where did you get it?

Daniel Pumphrey


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Edit Message Message [#17] posted on: 02-05-2001 06:53 AM CST (US).    View Profile for Daniel Pumphrey   Send PM  to Daniel Pumphrey   |  Quote Message in Reply  |  Report SPAM!
Apheared and Cmoy,

If I add the opamp to my Szekeres is it ok to back off on the opamp gain? The Szekeres seems to need just a little gain to work well. I've use a preamp before it and boosted just a little and it sounded great. I was thinking of a gain of five. Then the Mosfets probably wouldn't get so hot too.
Dan

cmoy



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Edit Message Message [#18] posted on: 02-05-2001 07:17 AM CST (US).    View Profile for cmoy   Send PM  to cmoy   |  Quote Message in Reply  |  Report SPAM!
Daniel, the MOSFETs are hot because they are biased in class A. Decreasing the gain should have no effect on the heat generated by the MOSFETs.
Neruda


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Edit Message Message [#19] posted on: 02-05-2001 08:43 AM CST (US).    View Profile for Neruda   Send PM  to Neruda   |  Quote Message in Reply  |  Report SPAM!
I'll buy ten of those right now.
aos



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Edit Message Message [#20] posted on: 02-05-2001 10:04 AM CST (US).    View Profile for aos   Send PM  to aos   |  Quote Message in Reply  |  Report SPAM!
Apheared, once Percy runs out of his stock, what audio electrolytic capacitors are left out there? ELNA Cerafine has disappeared already, now the Nichicon. What is left, Black Gate and Sanyo OSCON only? I can't believe that there isn't a replacement available from any manufacturer...
rickcr42


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Edit Message Message [#21] posted on: 02-05-2001 02:11 PM CST (US).    View Profile for rickcr42   Send PM  to rickcr42   |  Quote Message in Reply  |  Report SPAM!
Well gotta say I am impressed,seems you finally nailed it.

Gain---guess I may have been misleading in our correspondance on the gain thing,not by intent,I just don't have that problem even straight out of my tape out jack.All my "sources" have good voltage and drive (those that did not DO NOW!)--in fact they drive 20 ft of interconnect just to get to my Szekeres amp
Average output is around 3 volts per

As far as heat goes,I addressed this with a big ass heat sink bolted to the INSIDE with holes punched in a 4X5 grid over it-still gets warm .

Power supply-man have I changed this a kazillion times.I finally have it down to the before mentioned "ancient" radio shack unregulated car battery eliminator,tad under 14 volts at five amps--to an LC "pi" filter using HUGE caps (lower voltage version of the zen amp psu,same values) and then --and this is where it still gets weird--either a series pass discrete regulator or a shunt regulator (parallel)---

Then we get into the actual AMP BOX (yes,two box setup for varios reasons)-series inductor of 100uh at 3 amps to 10,000 uf/10 uf/0.1 uf,one for EACH mosfet

All else is as it was last summer,only foolin' with the psu lately

GAWD THAT SUCKER IS BIG !

Mine is puny in comparison (3X8X6 amp,3X5X5 PSU),in fact my ZEN amp only comes in at 12X8X2 (X7.2 with the cage),BOZ is only 12X8X2,DAC is in two 5X5X3 boxes,all puny compared to this beast

And the headphone "mute" switch is a must,mine went in on build V2

Funny thing-I had those real cool aluminum cased power resistors in mine but like the sound of the Allen Bradley carbon compositions I got in there now (hand matched of course),a little warmer but still clean.

Letsee,oh yeah,caps

Angela film and foil in,solen fastcap and orange drop bypassing each mosfet psu,solen across the output elna

and.....Radio Shack mosfets,jacks,switches,wires,knob,chassis........

But the PAINT IS RUSTOLEUM !

charcoal gray hammer finish

and not to forget,dual inputs in parallel so I can jack in from my listening position or "daisy chain" sh*t off it.I have a Record Out "kill switch" on my preamp so there are no interaction problems and the BIG RIG can be used independantly

More information than anyone really needed ?

I tend to do that,and since I am easing back in from a self imposed semi exile I did not want to dissapoint anyone .

Good job man,I like the look a lot and

THOSE METERS RULE !!! AS does your proliferation of amps,not to mention the sheer dedication you have shown in a VERY short time (check his profile guys,you'll sh*t)

All the best man

Rick

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