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Featured Topic DIY Workshop » Minił v2: A portable headphone amplifier (part 2)   
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amb



Headphone Council

Joined: Apr. 1, 2004
Locale: Sunnyvale, CA. USA
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Edit Message Message [#1] posted on: 12-11-2007 04:26 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
This is a continuation of the Minił v2: A portable headphone amplifier (part 1) thread which reached its post limit.

Let's keep a good thing going. <smile>

Official Minił website

gtp

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Joined: Oct. 28, 2007
Locale: N/A
Total Posts: 8

Edit Message Message [#2] posted on: 12-11-2007 07:09 PM CST (US).    View Profile for gtp   Send PM  to gtp   |  Quote Message in Reply  |  Report SPAM!

[Quoting amb]


Let's keep a good thing going. <smile>



Good thing indeed!

I have built 2 Mini^3 amps - one long-life and one high-performance. Both sound GREAT and were a lot of fun to build.

Thanks AMB for your work on this project, it is a great service to the DIY community.

raromachine



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Edit Message Message [#3] posted on: 12-13-2007 06:29 AM CST (US).    View Profile for raromachine   Send PM  to raromachine   |  Quote Message in Reply  |  Report SPAM!
I can't remember if I posted this in the other thread but: the SMPS from IBM laptops (maybe Lenovo ones too?) have a perfect fit for the Mini^3's power jack and supply 15-16v (and more current than could ever really be required).

I've not used one when listening to the amp, just as a very convenient battery charger - swapping the plug from my laptop to the amp at the end of the day.

seiko.citizen

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Locale: Perth, Western Australia, Australia
Total Posts: 4

Edit Message Message [#4] posted on: 12-13-2007 08:38 AM CST (US).    View Profile for seiko.citizen   Send PM  to seiko.citizen   |  Quote Message in Reply  |  Report SPAM!
http://cgi.ebay....1QQcmdZViewItem

you mean like this one?

raromachine



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Edit Message Message [#5] posted on: 12-13-2007 03:09 PM CST (US).    View Profile for raromachine   Send PM  to raromachine   |  Quote Message in Reply  |  Report SPAM!
Exactly like that - obviously current to spare, but it might also work as a good PSU for a ClassD/T-Amp sorta project.

<smile>

pukka


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Edit Message Message [#6] posted on: 12-14-2007 03:19 AM CST (US).    View Profile for pukka   Send PM  to pukka   |  Quote Message in Reply  |  Report SPAM!
Currently waiting for my parts to arrive from Amb Labs to assembly <smile>

I will use them with K401s, maybe K601.

I wonder, has anybody tried the Mini3 with low impedance IEMs like Etymotics ER6i? What's expected? they're way low impedance (16Ohms) and high efficiency (108dB), see www.etymotic.com/ephp/er6i-ts.aspx

I usually take the ER6i on trips... the ipod powers them enough, but guess there's room for improvement by using a good amp and taking the line out from the ipod's dock connector?

[Edited by pukka on 12-14-2007 at 03:25 AM.]

knorthover

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Locale: New Jersey
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Edit Message Message [#7] posted on: 12-14-2007 10:19 AM CST (US).    View Profile for knorthover   Send PM  to knorthover   |  Quote Message in Reply  |  Report SPAM!
I use the mini3 with the regular ER-6 all the time. They are about 50 ohm impedance so you must have the high current version. They sound terrific, definitely better than directly driving from the player. The sound is clear, detailed and spacious.

But be warned, the better the recording the better the combo sounds, mini3 + etymotic is very revealing. You may have upgrade your mp3s to take full advantage of the combo, 128kbs is not good enough. I'm currently reripping my collection to FLAC + lame mp3 at the -V4 setting which works great with my Archos 504 player.

Kevin

gtp

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Edit Message Message [#8] posted on: 12-14-2007 01:40 PM CST (US).    View Profile for gtp   Send PM  to gtp   |  Quote Message in Reply  |  Report SPAM!
My Mini^3 amps:

Both G=2, black is high performance, silver is extended runtime.

miles hand


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Joined: Jun. 28, 2007
Locale: uk
Total Posts: 65

Edit Message Message [#9] posted on: 12-15-2007 01:58 PM CST (US).    View Profile for miles hand   Send PM  to miles hand   |  Quote Message in Reply  |  Report SPAM!
I decided to Pimp My Amp to see if hip-hop sounded better, but it was just the same.
amb



Headphone Council

Joined: Apr. 1, 2004
Locale: Sunnyvale, CA. USA
Total Posts: 4408

Edit Message Message [#10] posted on: 12-15-2007 05:57 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
LOL miles hand... now you need to pimp you iPod and the cables to match (read: lots of gold).

Extra points if the finish is actually furry.

<evil grin>

bricksie

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Edit Message Message [#11] posted on: 12-17-2007 10:06 AM CST (US).    View Profile for bricksie   Send PM  to bricksie   |  Quote Message in Reply  |  Report SPAM!
amb,
I'd like to put a DC blocking capacitor at the input to protect my earphones (ER-4P/S) from frying if a bad source (i.e., my line-out from my MP3) is amplified. I was really lucky I didn't fry them before I noticed the problem with my source. I was looking at the circuit diagram and the PCB and I believe I only have 2 options.

1) replace R1 with a capacitor (1 uF polypropylene or polyester, or 2 x 0.47 in parallel), or

2) cut the traces on the bottom of the PCB and add an SMT capacitor between the volume control and R1 (probably a Panasonic ECP-U(A) 1 uF)

Given that the input impedence is 100 kOhms, a 1 uF cap should give me a 3db-down frequency of about 2 Hz (if my calcs are correct) so it shouldn't affect base response to any large degree.

Are there any other options?

How do you think a cap in these locations will affect the sound quality?

Thanks,
Bricksie

amb



Headphone Council

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Locale: Sunnyvale, CA. USA
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Edit Message Message [#12] posted on: 12-17-2007 10:21 AM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
bricksie, it's not a good idea to eliminate R1, or the opamp might become unstable. Also, given the limited amount of space there isn't really enough room to put a 1uF film cap without having it look like a real hack. There is even less room on the bottom, and while you could go the SMD capacitor route, I doubt you'd be able to find a decent-quality film cap that would fit there without running into the bottom of the case.

I think a better idea is to leave the amp as is, but make a special line out cable for your MP3 cable and put the caps inline (similar to what Red Wine Audio does in their iMod line-out dock cable for iPod 5G/5.5G). That cable is needed for their modification on the iPod 5G/5.5G, because it bypasses the output opamp but introduces a DC offset at the line out.

An even better idea would be to use a source that doesn't have significant DC offset. <wink>

bricksie

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Edit Message Message [#13] posted on: 12-17-2007 11:03 AM CST (US).    View Profile for bricksie   Send PM  to bricksie   |  Quote Message in Reply  |  Report SPAM!
Thanks amb,

So if I put a 22 uF cap in series with each line (left and right) of the cable, and put a 4.7 kOhm resistor after each cap going to ground, I should get the same 3 db rolloff (1.5 hz).

Is this how it's done?

EDIT: removed

[Edited by bricksie on 12-17-2007 at 11:40 AM.]

amb



Headphone Council

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Locale: Sunnyvale, CA. USA
Total Posts: 4408

Edit Message Message [#14] posted on: 12-17-2007 11:39 AM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!

[Quoting bricksie]

So if I put a 22 uF cap in series with each line (left and right) of the cable, and put a 4.7 kOhm resistor after each cap going to ground, I should get the same 3 db rolloff (1.5 hz).

Is this how it's done?



You can use 2.2uF caps inline without resistors. The cap will form a high-pass with the input impedance of the amp (which is dominated by the 10K volume pot), and will give you ~7Hz corner frequency. You could use larger caps to put the frequency further down, if you have the space for them.
bricksie

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Edit Message Message [#15] posted on: 12-17-2007 11:44 AM CST (US).    View Profile for bricksie   Send PM  to bricksie   |  Quote Message in Reply  |  Report SPAM!
Thanks amb,

The Black Gate caps used by the iMod people are rather small for all values, so I could go as high as 47 uF and still be only 6x7 mm in size.

pukka


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Locale: Dos Hermanas, Seville, Spain
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Edit Message Message [#16] posted on: 12-19-2007 04:12 AM CST (US).    View Profile for pukka   Send PM  to pukka   |  Quote Message in Reply  |  Report SPAM!
I assembled the mini3 last night.

I think I have some experience soldering SO8 chips as another hobby is RC and have "fetted" about 150-200 miniz boards:

Nevertheless, I was a bit anxious after reading all this thread the 8397 seemed to be a chip fairly picky... So I decided to be extra careful when soldering it.

My bad... when I had the 8397 carefully and perfectly soldered, I noticed I had done it to the wrong place (U4).

I desoldered it in a pinch and resoldered it at the U5 position.

I used a method I have done a million times when modding, if done properly is the one that less stresses both the PCB pads and the chip: flow solder on all the legs on one side and another, alternating between sides, and the chip soon floats and sticks to the soldering iron tip. See www.insflug.org/shots/fetremove.asf

I've removed these fets and even SO16 optocoupler this way and never damaged them, is a matter of timing. But maybe mine got damaged <frown>

When I did the initial checks, idle current was 100mA. IG-OL DC Offset showed 3VDC, the IG-OR was 1mV and IG-OG 2mV.

I checked for shorts prior to that and found none. I reflowed the 8307 pads, but no joy.

Seems like half 8397 is damaged?

All the remaining checks were fine.

[Edited by pukka on 12-19-2007 at 04:15 AM.]

amb



Headphone Council

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Locale: Sunnyvale, CA. USA
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Edit Message Message [#17] posted on: 12-19-2007 04:40 AM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
pukka, indeed it seems like your AD8397 is damaged.
pukka


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Edit Message Message [#18] posted on: 12-19-2007 01:16 PM CST (US).    View Profile for pukka   Send PM  to pukka   |  Quote Message in Reply  |  Report SPAM!
Yep... funny is the first time I screw a SO8, being a mosfet or opamp after soldeing hundreds of them. And being the only one I only have 1 chip!! <frown>

I think this chip is specially fragile, and probably more in the E-pad version than the regular packaging version. With such a low C/W ratio, I guess it means that both is very able both to let heat go out, and... go in. Maybe somewhat the normal, non e-pad package prevents both geat escaping and heat getting in.

Do you think is really needed on this amp? Would a non-e version heat enough to distort in this scenario?

I already placed an order for another one on your shop, in the meantime I'm going to cook-up a mini DIP8 to SO8 adapter and try some 2132 / 627 /637 AD826 I have around.

[Edited by pukka on 12-19-2007 at 01:18 PM.]

amb



Headphone Council

Joined: Apr. 1, 2004
Locale: Sunnyvale, CA. USA
Total Posts: 4408

Edit Message Message [#19] posted on: 12-19-2007 01:49 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
In my experience, the non-EPAD version is just as fragile. Also, I am not sure that the damage was due to soldering heat. More likely the output pin of that channel was shorted to somewhere that had some residual voltage while you worked on it.

I suggest not trying to opamp-roll in this amp. Repeated soldering/desoldering will cause the PCB pads to delaminate.

pukka


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Edit Message Message [#20] posted on: 12-19-2007 02:48 PM CST (US).    View Profile for pukka   Send PM  to pukka   |  Quote Message in Reply  |  Report SPAM!
I\'ve already removed the damaged 8397 from the amp.

I\'ve soldered a DIP socket to small awg cables and soldered that to the pads, so will try the opamps in the socket, not by soldering/desoldering.

Anyway, a problem remains. Idle current seems fine (about 14mA with a 2132) DC offsets are bearable, 9 millivolts, but must have a cold joint somewhere because the left channel crackles and suddenly is loud, suddenly lowers the volume when touching the headphone cable; the right doesn\'t sound, sometimes does when touching the input cable.

I didn\'t have any shorts, checked that prior to powering the amp. And always discharge the caps prior to check.

what I want is to try to sort out where\'s the problem; if I fry an opamp, it won\'t be another 8397 <smile>

Will re-check the initial checks.

[Edited by pukka on 12-19-2007 at 02:53 PM.]

pukka


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Edit Message Message [#21] posted on: 12-19-2007 03:08 PM CST (US).    View Profile for pukka   Send PM  to pukka   |  Quote Message in Reply  |  Report SPAM!
Passed again al the initial checks. But the same problems remain.

AFAIK SO-8 double opamp pinout is the same as DIP8, isn't it?

The input and output sockets are solidly soldered.

DC offset very low, 0.6mV IG-OG, 0.0 IG-OL (looks odd!??), 0.9mV IG-OR, using a couble AD627 in a burr brown adapter.

[Edited by pukka on 12-20-2007 at 05:52 AM.]

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