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 DIY Workshop » β22: A discrete, cascoded, fully complementary, pure class A amplifier (part 2)   
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amb



Headphone Council

Joined: Apr. 1, 2004
Locale: Sunnyvale, CA. USA
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Edit Message Message [#1] posted on: 05-19-2007 03:27 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
This is a continuation of part 1 of the β22 amplifier thread. A new thread is needed here because of the 1000-post limit per thread on this forum.

Let's keep a good thing going...
<smile>

- Official β22 amplifier website
- Official σ22 power supply website

[Edited by amb on 09-21-2007 at 03:02 AM.]

loop_

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Edit Message Message [#2] posted on: 05-22-2007 06:48 AM CST (US).    View Profile for loop_   Send PM  to loop_   |  Quote Message in Reply  |  Report SPAM!
Hi can someone tell me what dimension this chassis is?

http://www.amb.o...%20set300b4.jpg

thanks

amb



Headphone Council

Joined: Apr. 1, 2004
Locale: Sunnyvale, CA. USA
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Edit Message Message [#3] posted on: 05-22-2007 08:07 AM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
loop_, I believe that's a Par-metal 20-series 16"W x 12"D x 5"H case (model 20-16125x).
set300b



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Locale: San Francisco, CA, USA
Total Posts: 151

Edit Message Message [#4] posted on: 05-22-2007 01:09 PM CST (US).    View Profile for set300b   Send PM  to set300b   |  Quote Message in Reply  |  Report SPAM!

[Quoting amb]

loop_, I believe that's a Par-metal 20-series 16"W x 12"D x 5"H case (model 20-16125x).


It is actually 16"x12"X4" (model 20-16124C) clear anodized.

[Edited by set300b on 05-22-2007 at 01:11 PM.]

loop_

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Edit Message Message [#5] posted on: 05-22-2007 02:19 PM CST (US).    View Profile for loop_   Send PM  to loop_   |  Quote Message in Reply  |  Report SPAM!
thanks. it's looks like a really neat chassis..hope shipping to asia is cheap...

was wondering, if I get an internal divider plate inside and house my trafo with the psu on one side is that likely to solve hum issues, or is it better to play it safe and house the trafo in another casing?

[Edited by loop_ on 05-22-2007 at 02:27 PM.]

set300b



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Edit Message Message [#6] posted on: 05-22-2007 04:33 PM CST (US).    View Profile for set300b   Send PM  to set300b   |  Quote Message in Reply  |  Report SPAM!

[Quoting loop_]

thanks. it's looks like a really neat chassis..hope shipping to asia is cheap...

was wondering, if I get an internal divider plate inside and house my trafo with the psu on one side is that likely to solve hum issues, or is it better to play it safe and house the trafo in another casing?


Shipping to Asia won't be cheap as it costed me ~$15 to ship from East Coast to West Coast.

As for your tranny hum, I don't think an internal divider would solve the issue because the internal dividers are available in 1" height only and secondly, they are not alodined.

Please note that this subject has been discussed extensively on the forum and the best solution still seem to be to house the tranny externally.

loop_

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Edit Message Message [#7] posted on: 05-22-2007 06:34 PM CST (US).    View Profile for loop_   Send PM  to loop_   |  Quote Message in Reply  |  Report SPAM!
alright thanks!
quattro98

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Edit Message Message [#8] posted on: 05-22-2007 06:50 PM CST (US).    View Profile for quattro98   Send PM  to quattro98   |  Quote Message in Reply  |  Report SPAM!
I can't resist posting a couple of pictures. It's been done for about 10 days. I'm getting ready to order a case and finish it up. It's been working great so far, but I still have to connect the epsilon 12 board and get that working. Thanks to everyone & especially Ti for making projects like this possible.

This is my 1st DIY project and has gone quite smoothly. My only real problem was putting VR1-3 backwards in all 3 boards. I thought about just leaving them and using them counterclockwise/clockwise instead of normal, but I decided to desolder tham and reinsert in the correction orientation which was a pain. The amp sounds great even with an iPod & Apple lossless files as a source. I really like the K701 & B22 combo.

amb



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Locale: Sunnyvale, CA. USA
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Edit Message Message [#9] posted on: 05-22-2007 09:33 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
Nice, quattro98. Can't wait to see everything cased up!
n_maher



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Edit Message Message [#10] posted on: 05-24-2007 12:31 PM CST (US).    View Profile for n_maher   Send PM  to n_maher   |  Quote Message in Reply  |  Report SPAM!
In my ongoing saga of combating trafo hum I decided that I'd take one more stab at the complete eradication of the noise in my beta. So I have several feet of the shielding material that kklee used and hope it will arrive tomorrow so that I can begin the experiments this weekend.

[edit]The material arrived just one day after ordering it! More importantly the trial was a 100% success. I cut strips of the sheet metal 2" wide resulting in 2" x 4" laminations so that I could test the effect of multiple layers. The source of my buzz is the right channel input on the e22 backplane board. Placing 10 sheets of the shielding material (total thickness = .1") so that the strips were centered on right channel input section silenced the noise. I'm going to play around with how to implement this but I'm pretty darn psyched to know that total elimination of audible noise is possible.

[Edited by n_maher on 06-14-2007 at 05:53 PM.]

morsel



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Edit Message Message [#11] posted on: 05-25-2007 11:53 AM CST (US).    View Profile for morsel   Send PM  to morsel   |  Quote Message in Reply  |  Report SPAM!
Woohoo, congrats Nate!
kklee

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Edit Message Message [#12] posted on: 05-25-2007 12:24 PM CST (US).    View Profile for kklee   Send PM  to kklee   |  Quote Message in Reply  |  Report SPAM!
Congrats on getting rid of the hum. I guess I was lucky in only needing one layer down the center of the amp. I ordered 10' of the stuff and used most of it trying different layouts only to find the simplest one was the best.
n_maher



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Edit Message Message [#13] posted on: 05-25-2007 01:18 PM CST (US).    View Profile for n_maher   Send PM  to n_maher   |  Quote Message in Reply  |  Report SPAM!
kklee,

We must think alike! I too ordered 10' of the material so that I could experiment. I used about 2' doing my experiments last night but should have plenty left over for the final solution. <smile>

If I end up with any substantial leftovers I'll offer them up here if anyone else would like to play around with it.

Ferrari



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Edit Message Message [#14] posted on: 05-27-2007 10:43 AM CST (US).    View Profile for Ferrari   Send PM  to Ferrari   |  Quote Message in Reply  |  Report SPAM!
Finally back home in the Netherlands and having the time to do the case work for my β22 and σ22. Here is some pics of the work in progress.

I just realize that I'm missing 2 Molex KK 0.100" 3-circuit plug for the headphone output: the white plastic part that must be mounted on the cable end (while I have 2 Molex KK 0.100" 2-circuit too much). Probably something went wrong when I ordered them <frown>.

I'm wondering if someone here has a couple of Molex KK 0.100" 3-circuit plug left, I will take it over from you.
(Of course I will pay for it + shipment cost). Much appreciation if someone can help me out.
I know that Mouser and Digikey sell these connectors... but placing an order for some Molex connectors doesn't justify the shipment cost to Europe.

agreenfi1


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Edit Message Message [#15] posted on: 05-27-2007 02:57 PM CST (US).    View Profile for agreenfi1   Send PM  to agreenfi1   |  Quote Message in Reply  |  Report SPAM!
I finally got my b22 put together, and have bit of a hiss problem. The hiss is only noticeable at between approximately 70% and 90% volume; at full volume, it disappears entirely. This is with the inputs shorted. My setup is as follows:

3 channel β22 w/ backplane board.
I have jumpered the Rg position on the backplane.
The hiss disappears if I short the input at the board (L or R channel).
Pot is grounded to Input Ground & chassis.

I am pretty sure this is something simple, but everything looks correct to me!

amb



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Locale: Sunnyvale, CA. USA
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Edit Message Message [#16] posted on: 05-27-2007 03:29 PM CST (US).    View Profile for amb   Send PM  to amb   |  Quote Message in Reply  |  Report SPAM!
agreenfi1, what headphones are you using to do the listening with? Can you describe the noise a bit more? Is it like white noise or something else? How loud is it? Also, what volume pot are you using?

The default gain of 8x is good for most headphones, but if you have a particularly sensitive, low-impedance headphone, you may hear just a little bit of the noise floor at the range of volume control pot range you describe. At minimum volume, the L&R board inputs are shorted to ground by the pot. At max volume, the amp board inputs are also shorted to ground because you have the inputs jacks shorted and the pot is turned "wide open". That leaves somewhere in the upper reaches of the pot travel (but not at maximum) where the equivalent resistance to ground (as seen by the amp) is highest. High resistance = noise.

If your Rg is jumpered, and the pot is mounted the chassis, then the pot body will already be connected to input ground (through the right rear backplane board mounting screw). Thus you don't need a wire to explicitly ground the pot to IG, unless the chassis panels don't make good electrical connection (e.g., anodized panels). The wire might add a second path from input ground to the chassis, which causes a small ground loop and may or may not cause noise. But ground loop noise is usually hum, not hiss.

[Edited by amb on 05-27-2007 at 03:32 PM.]

munchkin

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Edit Message Message [#17] posted on: 05-27-2007 06:36 PM CST (US).    View Profile for munchkin   Send PM  to munchkin   |  Quote Message in Reply  |  Report SPAM!
What case are you using ferrari? I'm still trying to source a case for my Beta22, where did you source your case from? And is it expensive shipping to Europe, as I'm in London, UK.

Thanks for the help!

Ferrari



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Edit Message Message [#18] posted on: 05-28-2007 01:29 AM CST (US).    View Profile for Ferrari   Send PM  to Ferrari   |  Quote Message in Reply  |  Report SPAM!
munchkin, I use an ATI-737U enclosure for my β22... very tight fit as you see:

Shipment cost from ATI Thailand to Europe is not cheap if you buy only one enclosure (can be up to 60-70% the price of the enclosure depending on the shipment method <mad> ).

And for my σ22 I use an HiFi-2000 Galaxy Max 283 (230mm x 230mm) with 10mm faceplate. Shipment cost within Europe from HiFi-2000 is very reasonable. They now have a webshop which provides sufficient information about prices and shipment cost.

munchkin

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Edit Message Message [#19] posted on: 05-28-2007 06:18 AM CST (US).    View Profile for munchkin   Send PM  to munchkin   |  Quote Message in Reply  |  Report SPAM!
Thanks for the info ferrari, I was looking at the ATI cases, in particular the 737U, but I thought it would be too small or a very tight fit. But their finishes and styling look very good.

Nice work on the cases too!

agreenfi1

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Edit Message Message [#20] posted on: 05-28-2007 05:36 PM CST (US).    View Profile for agreenfi1   Send PM  to agreenfi1   |  Quote Message in Reply  |  Report SPAM!
I am using the Sennheiser HD-580's, and the 50KΩ Alps pot (RK27112A). The noise is a faint "sssssssssss" in the background (same type of noise as the background noise in most tracks). It is pretty faint; certainly not intrusive or noticeable with any music coming through. The reason I assumed something wasn't right was because the behavior didn't make sense to me, but your explanation helped there. I may drop the gain down at a later time and see what that does.

BTW, I snipped the extra ground wire to the pot (it didn't change the behavior).

Thanks for the help! I'll post a picture of it a bit later (mine won't be winning any beauty awards, though).

Thanks,
Andrew


[Quoting amb]

agreenfi1, what headphones are you using to do the listening with? Can you describe the noise a bit more? Is it like white noise or something else? How loud is it? Also, what volume pot are you using?

The default gain of 8x is good for most headphones, but if you have a particularly sensitive, low-impedance headphone, you may hear just a little bit of the noise floor at the range of volume control pot range you describe. At minimum volume, the L&R board inputs are shorted to ground by the pot. At max volume, the amp board inputs are also shorted to ground because you have the inputs jacks shorted and the pot is turned "wide open". That leaves somewhere in the upper reaches of the pot travel (but not at maximum) where the equivalent resistance to ground (as seen by the amp) is highest. High resistance = noise.

If your Rg is jumpered, and the pot is mounted the chassis, then the pot body will already be connected to input ground (through the right rear backplane board mounting screw). Thus you don't need a wire to explicitly ground the pot to IG, unless the chassis panels don't make good electrical connection (e.g., anodized panels). The wire might add a second path from input ground to the chassis, which causes a small ground loop and may or may not cause noise. But ground loop noise is usually hum, not hiss.


loop_

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Edit Message Message [#21] posted on: 05-31-2007 07:45 AM CST (US).    View Profile for loop_   Send PM  to loop_   |  Quote Message in Reply  |  Report SPAM!

[Quoting Ferrari]

munchkin, I use an ATI-737U enclosure for my β22... very tight fit as you see:


Shipment cost from ATI Thailand to Europe is not cheap if you buy only one enclosure (can be up to 60-70% the price of the enclosure depending on the shipment method <mad> ).

And for my σ22 I use an HiFi-2000 Galaxy Max 283 (230mm x 230mm) with 10mm faceplate. Shipment cost within Europe from HiFi-2000 is very reasonable. They now have a webshop which provides sufficient information about prices and shipment cost.


Hi Ferrari

what caps are you using? Also, could you tell me how tall your heatsinks are, and how tall you think the heatsinks could go in that chassis? And did you get them to drill your faceplate for you and give you the knob?

thanks!

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