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awpagan![]() HeadWizer Joined: Jan. 6, 2005 | Message [#80] posted on: 11-10-2006 07:41 AM CST (US).
I see.. two 4700uF might be overkill yes, but this is diy. |
dBel84![]() ![]() HeadWize Fanatic Joined: May 5, 2006 | Message [#81] posted on: 11-10-2006 02:03 PM CST (US). many people with a few good ideas make for a great many good ideas. this is looking great..dB |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#82] posted on: 11-11-2006 02:29 AM CST (US). Thought you guys might be interested in a bit of the design philosophy behind the CKIII board. The main goal was to keep the actual audio signal path as short as possible since this amp has such high bandwidth. If you look at the schematic you can see that it is drawn with the input transistors at the left, current mirrors on top/bottom, the voltage sources to the right of the input bjts and then the output stage. But, the board does not have this layout. Looking at just one channel (see amb's latest image), the input transistors Q2 and Q3 are in the middle of the layout. This puts them very close to Q1 and Q4. Since the current mirrors formed by Q1/Q7 and Q4/Q8 are part of the signal path (and part of the gain), Q1/Q7 and Q4/Q8 are also placed very close together. Finally, the driver transistors Q9 and Q11 are situated very close to the devices that drive them, namely Q9 and Q11. Looking at the board the signal paths from Q2->Q1->Q7->Q9 and Q3->Q4->Q8->Q11 are very tight with minimal capacitance. Unlike the schematic, the voltage source components (Q5, Q6, capacitors and resistors) are located on the other side of the input devices. These components perform a different function in the signal path and can be situated away from the Q2-->Q9 and Q3-->Q11 sequences. My original board design had this layout with the signal devices very close together. AMB's evolution of the board put the devices even closer together and in alignment. Thus, the gain/power portion of each channel is entirely contained in the space between the input headers and the output transistors. This is a little less than two inches and should enable the design to perform at its maximum bandwidth. [Edited by runeight on 11-11-2006 at 03:18 AM.] |
amb![]() ![]() ![]() Headphone Council Joined: Apr. 1, 2004 | Message [#83] posted on: 11-11-2006 04:26 AM CST (US).
LOL, sometimes there can be too much of a good thing. Excessive capacitance means large turn-on current surge, and the rectifiers, transformer, power switch, AC line filter (if any) must be able to bear it.
I doubt that it would make any improvement and would be throwing extra parts at the circuit for no reason. |
amb![]() ![]() ![]() Headphone Council Joined: Apr. 1, 2004 | Message [#84] posted on: 11-11-2006 04:31 AM CST (US). At runeight's request, I added pads to allow the use of 1uF film caps for the DC servo. This is an option that was described previously. I also swapped more traces between layers to reduce unnecessary layer changes. So, here is layout v6.07, and (hopefully) the final iteration.
Attachment: C2282.png |
awpagan![]() HeadWizer Joined: Jan. 6, 2005 | Message [#85] posted on: 11-11-2006 04:58 AM CST (US). amb the original had a CRC passive psu, 10mF*2 the regulated came later, and not two caps. Used 317/337 for test at different +/- volts, +/-15v to +/-23v One 2,200uF cap before each 317/337's. Going too large before and after reg's seem to defeat the purpose of the reg. This link maybe helpful for inplementation of lm3*7 / 78/79's [Edited by awpagan on 11-11-2006 at 08:25 AM.] |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#86] posted on: 11-11-2006 01:24 PM CST (US). There is really no need to use adjustable regulators here as 15V is enough to power almost any headphone with this amplifier. Using fixed regs also makes for fewer components and you don't need to do what is illustrated in the link. ![]() Here are my thoughts on the capacitor sizes in the PS, remembering that this is diy. First, I like to have as little ripple as is reasonable at the input to the regs. Of course, these regulators have good ripple rejection, but the more ripple you have at the input the more work the active circuitry in the reg has to do continuously in response. And this work generates some amount of junk on the rails. I broke the capacitor into two separate caps for two reasons: 1) so you can mix and match a little more with different sizes and 2) to make the space on the board a little more flexible. The second reason for the large capacitance is to give the regs a large reservoir to work from when current demands are placed on the PS. The 2x4700u could be too much, but because of the board design, you can play with this within some range of values to suite your own tastes. |
Dave_M![]() HeadWizer Joined: Jul. 1, 2006 | Message [#87] posted on: 11-11-2006 03:08 PM CST (US). Here are my thoughts with the PSU. Even using massive capacitors (like the ones used in the original K-III) will have high ripple compared to a regulator, so you might as well use a fix voltage regulator. Since you have a regulator, you don't need a lot of filter capacitance. I think 2000uF for each rail is plenty. Using 4700uF caps may even be worse because bigger caps are slower, they would not do as good a job at filtering the voltage. The cheap reg ICs like the LM317 don't have very good ripple rejection at high frequencies so I think you should add a polypropylene or polyester capacitor after the main DC smoothing caps to filter noise out.
The amp is Class A (always on), so the current draw should be more or less constant. I have 200mA draw on each channel in my amp. So the amp consumes about 6-7 watts. [Edited by Dave_M on 11-11-2006 at 03:12 PM.] |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#88] posted on: 11-11-2006 04:46 PM CST (US). Even though the amp is class A, the current draw is not constant. Only the average current draw is constant. If the amp were generating a 30mA peak sine wave then the amp has to pull 30mA from the PS on one cycle and then return 30mA on the other half. The PS has to be able to source and sink the currents. Now music isn't a sine wave, but it does have this behavior nonetheless. The regulator's ability to source/sink current depends on what's in front of it. But, I can't argue with cap sizes. You guys can try whatever you think is appropriate. Dave_M, there is provision on the board for 220u electrolytic and 2u2 film cap after the regulator but not before it. [Edited by runeight on 11-11-2006 at 04:56 PM.] |
Dave_M![]() HeadWizer Joined: Jul. 1, 2006 | Message [#89] posted on: 11-11-2006 05:53 PM CST (US). I think the regs would still benefit from having a fast, low impedance source to source/sink current. Perhaps they would benefit from this more than just having a really large reservoir of energy. [Edited by Dave_M on 11-11-2006 at 05:57 PM.] |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#90] posted on: 11-11-2006 11:36 PM CST (US). This is not an unreasonable request. Perhaps amb will consider adding these caps to the board. There may actually be room for them too. ![]() |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#91] posted on: 11-12-2006 02:53 AM CST (US). Folks, here is a full schematic that matches amb's latest post of verion 6.07. Part numbers on the schematic should match. Please let me know if they don't. The schematic also includes the alternate servo component values. [Edited by runeight on 11-13-2006 at 12:18 AM.] Attachment: C2291.gif |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#92] posted on: 11-15-2006 10:33 AM CST (US). Here's another important mod to the CKIII. AMB and I have been chatting about this amp and have realized that the input BJTs can be replaced by JFETs with just a few resistor changes. The JFETs will drop right into the BJT pads with the same package orientation. The PCB won't change at all. This substitution has no real downside to it. The upside is that it gives the amp a very high input impedance. And so we are going to make this the standard configuration. Schematics are attached. Edit: there was an error on the voltages for C3, C4, C12, C13. I've replaced the schematics with ones showing the correct voltages. [Edited by runeight on 11-16-2006 at 12:52 AM.] Attachment: C2297.gif,C2298.gif |
amb![]() ![]() ![]() Headphone Council Joined: Apr. 1, 2004 | Message [#93] posted on: 11-15-2006 12:46 PM CST (US). Yes, I like the JFET inputs. This is to let everyone know that the interest check thread is still ongoing, and I will be running simulations of this amp very soon (runeight already did his own sims). I will be ordering boards after that. I will report on the progress each step of the way. |
cetoole![]() HeadWizer Joined: Sep. 14, 2005 | Message [#94] posted on: 11-16-2006 07:48 AM CST (US). JFET inputs look nice, but will you be stocking 2SK170/2SJ74, or potentially the Linear equivalents when both are out, AMB? It would be quite helpful if you would, since none of the "normal" suppliers that I know of (Digikey, Mouser) stock them, and I know I, and probably many other builders, are quite adverse of placing a special order with someplace like BDent just for a few special Toshiba parts. Not only would it be quite helpful for this project, but many others I have seen. Also, I would think it might make sense to add protection diodes to the 7815/7915 regs. Finally, is there any specific reason you chose the triangular pin configuration for the TO-92 parts? I think the straight tape configuration would make it a bit less tight in many areas, and would definitly make it much easier to use either CBE or EBC parts, depending on what people already have or can get easily.
Why dont you feel adding a CRC or CLC filter would be useful here AMB? The HF filtering provided by the 78xx regs isnt so great, and without any NFB, I would imagine the PSRR of this amp isnt so hot, and the cost of a pair of resistors, or even inductors, would add very little to the total cost of this project. Plus, people who dont want it could easily jumper the pads, or you could have a trace between the pads that needs to be cut to allow the use of the filter. There sure seems to be enough space for this, especially if you rotated C33 and C34 90° and moved them in a bit. Why 0.5ohm emitter resistors of the output CFPs? Is this just to achieve low output impedance, at the expense of some protection? Finally, and this is just a technicality, but you cant really call the ground a star ground, can you? I thought to be a true star ground, everything was required to have its own return to the star point. [Edited by cetoole on 11-16-2006 at 07:52 AM.] |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#95] posted on: 11-16-2006 11:38 AM CST (US). cetoole, I can answer some of these questions. amb will have to answer the ones specific to the board. Although we like the jfets as the stock configuration, because the jfets and bjts are pin compatible, it is easy to build the all bjt version using the resistor values from previous schematics. In the event that the jfets are hard to get. Performance will be about the same with lower Zi. But, you have a good point about their availability.
The PSRR seems to be about 40db from each rail. I guess for the star ground it depends on what you mean by everything. If you mean that every single component that is grounded has a separate ground run, then I don't think this is what is meant by a star ground. Generally the circuit is star grounded in blocks. That is, a PS block will have one connection to the star ground, the input section another, and so forth. In this PCB design, each PS half has one connection to the star, the opamp servo section has one connection, the output has one connection. The only place where "starness" is slightly violated is the amp itself where the input ground and the internal amp grounds are connected together before they are attached to the star. But, this is ok as these ground references should be to the same place. |
Dave_M![]() HeadWizer Joined: Jul. 1, 2006 | Message [#96] posted on: 11-16-2006 01:04 PM CST (US). The amp has been modified so much now I wonder if it should still have Kumisa III in it's name. It's come a very long way since you first changed the the servo design to make it stable. Just a few more tweaks to make it better, then a few more, it might have been less work to design it from scratch ![]() How much is the input impedance on the amps that me and dBel84 have made? We are talking tens of kΩ, right? How about adding local feedback to get the THD down? That would be an improvement wouldn't it? I am not someone who opposes change, but these modifications are changing some of the main features in the design of the original amp such as no NFB, all discrete BJTs, unregulated PSU. I'm not saying you are making the amp worse, just that it now deserves a name change. IMHO of course! |
Mister X![]() ![]() HeadWize Fanatic Joined: Jul. 23, 2003 | Message [#97] posted on: 11-16-2006 01:21 PM CST (US).
I was thinking the same thing. |
runeight![]() ![]() ![]() Headphone Council Joined: Mar. 8, 2002 | Message [#98] posted on: 11-16-2006 01:35 PM CST (US). LOL. Very good point. Amb and I were discussing this just last night. We thought we could call it the Cavalli Kan III. Same acronym, CKIII, but different name. ![]() I'm happy to change the name if you all think that's appropriate. In the beginning I wanted to be sure to preserve Benny's original contribution to the amp's design. The amp is still Benny's basic topology of all discrete, complementary, no NFB, etc. But the mods are getting to be significant and maybe Benny should no longer be held responsible for what this amp does.
This depends on the vol pot, of course, but leaving this out of the picture let's assume that each version has its input grounded through 1M. This is probably too high for the bjt version, but for comparison sake we'll use it. In this case: BJT Input Zi = 100k So, if you hang a 100k vol pot onto the front of the bjt version under these circumstances you'll have a Zi of 50k. IF you use a leak resistor of 100k from the input to ground as well as a vol pot then you'll have a Zi of 33k. You don't absolutely need this resistor but there is space for it on the board and it will protect the amp when the vol pot is not connected. If you hang 100k vol pot onto the front of the jfet version you'll have a Zi of slightly less than 100k. Most of this from the pot. In this case there is no reason not to put the 1M leak resistor on the board since it hardly affects the Zi. [Edited by runeight on 11-16-2006 at 01:46 PM.] |
dBel84![]() ![]() HeadWize Fanatic Joined: May 5, 2006 | Message [#99] posted on: 11-16-2006 01:44 PM CST (US). You have my blessing if that means anything . I however, will not be changing the name etched on mine..dB |
Dave_M![]() HeadWizer Joined: Jul. 1, 2006 | Message [#100] posted on: 11-16-2006 01:44 PM CST (US). haha Cavalli Kan III worked out well It gets the thumbs up from me.But before you make the boards for this amp, you need to design 2 brand new amps, CKI and CKII first [Edited by Dave_M on 11-16-2006 at 01:48 PM.] |
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